How to Change Motorcycle Clutch Discs: A Step-by-Step Guide

31/12/2023
Motorcycle clutch friction plates are core components of the clutch system. They are installed inside the clutch assembly and use friction to connect and disconnect the engine power from the transmission. Their performance directly affects the smoothness of vehicle start-up, gear shifting feel, and power output efficiency.
Features of TTKIN® clutch friction plates:
✅ High friction coefficient material: Made from high-temperature resistant composite materials (such as asbestos substitute fibres, copper powder, and ceramic fibres) to provide stable friction performance and prevent slippage.
✅ High wear resistance: Superior surface treatment and pressing process for resistance to high temperatures and high-speed wear.
✅ Smooth engagement: Ensures smooth clutch engagement during starting and shifting, reducing jerkiness.
✅ Precision fit: Tightly fits with steel plates, clutch drums, and other components, enhancing transmission efficiency.
✅ Extended service life: Suitable for high-frequency starting and heavy-duty driving, reducing maintenance frequency.
Changing the clutch plates of a motorcycle is a crucial process to maintain the optimal performance of your two-wheeled vehicle. Below, we will provide you with a detailed step-by-step guide on how to perform this important task. Remember to follow these instructions carefully and if you do not feel comfortable doing it yourself, it is advisable to seek the help of a professional.
discos de clutch
Step 1: Gather the Necessary Tools
Before you begin, make sure you have all the necessary tools. Common tools required include:
  • Allen wrenches
  • Screwdrivers
  • Ratchet wrench with different head sizes
  • Container for draining oil
  • Oil filter wrench (if necessary)
  • Rear brake lock
Step 2: Prepare the Motorcycle
  1. Place the motorcycle on a central stand to stabilize it.
  2. Disconnect the battery to avoid accidental short circuits.
Step 3: Drain the Engine Oil
  1. Locate the engine oil drain plug and place the drain pan underneath.
  2. Unscrew the drain plug and allow the oil to drain completely.
Step 4: Remove the Clutch Cover
  1. Remove the bolts securing the clutch cover using the appropriate wrench.
  2. Carefully remove the clutch cover to access the discs.
Step 5: Remove the Springs and Old Discs
  1. Remove the springs that hold the discs in place.
  2. Remove the old clutch plates and arrange them in order to remember the layout.
Step 6: Inspect the Components
Before installing new discs, carefully inspect components such as springs and pressure plates to ensure they are in good condition.
Step 7: Install the New Drives
  1. Following the original order, install the new clutch discs.
  2. Return the springs to their position.
Step 8: Reassemble the Clutch Cover
  1. Put the clutch cover back in place.
  2. Tighten the bolts evenly to avoid uneven tensions.
Step 9: Fill the Engine Oil
  1. Fill the engine with new oil according to the manufacturer's specifications.
  2. Be sure to check the oil level using the dipstick.
Step 10: Verify Operation
  1. Start the bike and test the clutch.
  2. Adjust the clutch cable tension if necessary.
Additional Tips:
  • Consult your motorcycle's owner's manual for specific instructions.
  • Always use quality spare parts to ensure optimal performance.
  • Adjust the clutch cable to the manufacturer's specifications.
By following these steps carefully, you will be able to change the clutch discs on your motorcycle effectively. Remember that safety comes first, so if you have any questions, seek professional help. Enjoy your motorcycle with a renewed clutch!
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